- Read general information about automatic transmissions here -
One of our services is the repair of automatic transmissions of all types, service and replacement of oils and filters in automatic transmissions, sales of filter kits for all ATMs and sales of parts for all ATMs. Here you can find out information related to the specified service.
1. What is an automatic transmission?
In short, this is the part of the car that will lift your hair (of course if you have it) on your head in the event of a breakdown, and the very thought of the costs that await you will take the curses you forgot long ago and bring you to the brink of nervous breakdown. Why am I writing this? I know you’re not reading this out of curiosity (you can certainly spend your time smarter) but some of the gearbox problems are in sight. So if you really want to keep wasting time- let's move on. For the automatic transmission, we will use the abbreviation AT (comes from the English - automatic transmission), we of course use the name automatic transmission.
Thus, it is a device that transmits engine power to the wheels of a vehicle mechanically by a hydraulic process controlled by a computer via valves housed in a common housing (valve body) which by leaking oil in various combinations transmit the required power (change gears). Very simple and clear, right? The engine mechanically transfers power to a converter (centrifuge-converter - in fact a clutch) that has oil in it and uses a system of rotation of turbines using centrifugal force to produce enough hydraulic power for further operation, operation of the oil pump, etc.
If you really want to go into details (I think there is no need to write what others have written a long time ago) I would gladly recommend that you ask a question on your browser - What is automatic transmission? On the first page, YOU TUBE will open, which will show far more than necessary with animation, with a really brilliant approach to the AT function, and give all possible cross-sections and functions of individual circuits.
Regular maintenance means changing the oil, internal and external filters, electrical connections - connectors, seals of all kinds, possibly with some AT filter attachment depending on the shape of the AT crankcase. IMPORTANT - if it changes, EVERYTHING changes or it is better not to waste time, it is also important to control the oil level in the AT, especially if you notice oil droplets under the vehicle (oil is in most cases light red transparent color) or notice them on the crankcase AT (If you are buying a vehicle and there are drops of oil on the crankcase AT, immediately run away because your feet are carrying you and think about something other than buying a vehicle that will surely bring problems soon, so that there is no misunderstanding - run away). If you also tolerate dripping oil from the engine (poor oil seal, seals, etc.) on the AT there is no justification for any traces of oil loss.
Along with this question comes the claim that oil should not be changed in AT !! Namely, various manufacturers state various data, from the fact that regular maintenance is performed every 20,000 km to those who claim that maintenance is not necessary at all (the latter can be called geniuses - and maybe they are on the verge of a perpetual motion patent). The truth is, as always, somewhere in the middle. Here I express my opinion (and where did I get that right?) And I will try to present it in the most acceptable way, and as a basis I take many years of experience in digging in cars from my father's garage to professional engagement in cars, of course with a lot of professional literature, studying , consultations, seminars, trainings from various manufacturers until today, when, thanks to His Majesty, the Internet, you can enter the problem of car assemblies in a targeted manner. By looking for data and opinions in this way, the most accurate data will be found most easily - so that you don't bother too much, I will try to do this part for AT for you. Let's remember the first and most important - oil.
P.S. Among the BEST QUALITY and DURABLE AT are those produced by GM (didn't the Americans invent and mass-produce automatic transmissions?) And MERCEDES. Both of these manufacturers prescribe REGULAR AND MANDATORY servicing of AT. Smart enough.
AT oils come under different commercial names, certainly the most famous is DEXRON (R) which is essentially the standard prescribed by Hydra Matic (the largest manufacturer of AT) developed by GENERAL MOTORS, FORD calls it MERCON (R) , we also have the ALLISON C-4 (for working machines). These names are usually accompanied by numbers that indicate certain stages in the development of AT and oil production technology, noting that higher numbers are suitable for replacement or mixing with lower numbers (this is important when changing oil or if production of one of the product groups stops).
Other manufacturers who associate one of the listed commercial names with their name means that they are certified to meet all the basic requirements and to be able to sell their products under that name. Buy such products without thinking. This is followed by the largest group of manufacturers (the cheapest products) which hides behind the name ATF with various numerical accessories and which is used for everything that works automatically and on the basis of hydraulics.
On the back of the product they will inform you that the product meets these and those standards, but they sell it under that name because it sounds nicer to them, and it does not occur to them to write that they do not have a license because the product does not meet the requirements. There is talk on the sidelines (sellers) that they do not want to pay enormous sums for product licensing, which in the end results in them having to charge you for it, and they take the most care of your wallet.
Then we have car manufacturers who convince you that you have to use only their oils for their ATs, the commercial names are usually ATF or an abbreviation that stands for their brand with a proud number next to it, who knows why - maybe because they are God-given and chosen and have their own strictly kept secret accessories that are found only in their products, which of course results in a price that is often up to 60% higher than the same product that is the same if not better quality, and comes from a licensed manufacturer. A little more about oils and done. AT oils are high quality synthetic oils in which we distinguish two basic types. The first oils whose base are high-quality derivatives from mineral oils (polyalphaolifins) which are extracted from the purest form of the base - a pair of oil derivatives.
Others are pure synthetic oils (polyalkyleneglycol) which are obtained by combining and breaking down molecules of base oils of plant and animal origin which are then combined depending on the requirements of the manufacturer AT. In both cases, we imagine large laboratories in which strange people in white coats move, who, with good salaries, try countless cocktails before putting them into operation. Here is just another overview of the evolution of ATF oil through the commercial names first DEXRON (R), eighties and nineties DEXRON II (R), DEXRON IIE (R), DEXRON III (R) and since 2005 comes DEXRON VI (R).
Take these products as fundamental sources of quality for all ATs, everyone else either goes hand in hand or simply as bad students - they rewrite. It always remains the rule a higher number is suitable for replacement or mixing with a smaller - vice versa - no way. (Of course from the same manufacturer.) Basic characteristics that the oil must meet: minimize friction inside AT components, have the highest possible boiling point while maintaining oil stability, anticorrosive properties, good fluctuation at low temperatures, oxidizing properties, good ability to leach fine particles, no may foam, etc.
Which oil to buy for refilling or replacement? In any case, what is stated by the manufacturer or what is licensed for the same commercial name. Particular attention should be paid to European car manufacturers that have very high oil prices, information on the source of these oils and other manufacturers of the same can be found on the Internet, look for them simply by type of car or AT - paying attention to the year of manufacture. Note - the same oils from the same manufacturers in America cost 5 times less than in Europe.
Everyone says differently. Let’s take one European example, here let it be a BMW that until recently required regular AT service every 25,000 km or 3 years (whichever comes first). Then BMW decided that the costs of regular maintenance of vehicles during the warranty period are borne by them - a commendable commercial trick to attract customers (recently there are many such offers from various manufacturers, especially for vehicles used for commercial purposes).
And now it happens that the oil is changed every 80,000 km and suddenly, overnight, the oils have become better, the materials more resistant. I leave the conclusion to you. Lately, they have gone so far as to use the term 'life time', although even in small letters the term is not explained, and in free translation it means never or never change the oil but the whole AT - like drunken millionaires (of course when 'life time' passes - and that is after 1, 5, 10 or 15 years ???).
Now let's take the Americans, for example GENERAL MOTORS, as an example, they recently used the term 25,000 - 35,000 km (depending on the model). With the arrival of the new generation of DEXRON VI (R) oils, this interval is doubled, referring to AT produced from 2006 onwards. So they require AT maintenance. For the average consumer, it is most interesting that BMW significantly uses ATs made in GM, ie the same ATs. Again, draw your own conclusions.
I would conclude this brief presentation with a personal recommendation. Maintain your AT, it will work longer, better, you will achieve higher fuel efficiency, driving will be more comfortable, without jerks, vibrations and other inconveniences caused by damaged AT. Service intervals should be every 50,000 km for newer vehicles or a maximum of 3 years. Three years is the recommended period for the use of oil, those that stand longer than three years on a shelf - DO NOT use because they also lose their declared properties after that time.
Assuming that the oil i can last as long as the AT lasts (whatever that means) there are many factors that will shorten both the life of the oil and the AT - one of the main ones is the overheating of the AT. Here I will especially emphasize what the statistics inexorably show, and that is that 9 out of 10 AT failures result from overheating of the oil (that is as much as 90%), ie driving in the temperature limit range which inevitably results in an AT failure, usually severe. is irreparable and requires replacement with a new one. At AT service the oil is changed, the filter (if AT has a sieve - it is not changed but only washed, if it is not damaged, and if it is available at all - with most models it is deep inside), then the crankcase seal depending on the type, some of cork, rubber, plastic or none at all - then a silicone black sealant resistant to oil and high temperatures is applied. In newer types of AT since the beginning of 2000. we find filters that are built into the crankcase AT and completely changes the entire crankcase with the filter, which of course has its price.
Check the quality of the oil yourself, using the oil dipstick (if you find it at all, or if it exists at all - some of the manufacturers do not allow you to control the oil level ???, apply a drop of oil on a paper towel, the oil must be clean red and on the towel must spread to all sides in concentric circles, it must not have any smell of burnt oil or a darker shade than light red.Enough to conclude about the quality of the oil.The three basic rules when it is necessary to change the oil are if:
» the oil has a darker or brown tint
» the oil smells like burnt oil
» the oil has bubbles in it
These three factors do not necessarily mean poor oil quality, but you certainly won't change them make a mistake.
The easiest way is to take it to a car repairman. Suppose he knows (most service technicians refuse this service due to inexperience, process duration and low earnings) the procedure, has the right equipment, has quality oil for your AT, has the right filter, sealant. Check the above, and if all the conditions are not met, look for another.
It is important to note here that in our environment ATs have no tradition, they are yet to come. So far, these have been toys of the fairer sex, lazy drivers, rich people who do not know how to play, and drive expensive cars, or rather it is an economic and technological problem of the European market because hand on heart who has ever fought against anything that does automatically.
One should know that changing the oil is not as easy as with the engine and that it requires some knowledge, remember what we have said so far. Let's see what the costs are. Quality oil, depending on the manufacturer, ranges from 10 - 30 € / liter, with some models the price goes up to 70 € / liter. (if the manufacturer requires an oil bearing his name the prices are from 20 - 80 €). Filter set, seal depending on AT from 25 - 80 €. Crankcase with built-in filter from 150 to 300 € Service minimum 60 €.
Small consumables 10 €. Silicone sealant 15 - 25 €. Depending on the type of AT, it turns out that the minimum cost of AT service (if we take the average values) is approximately € 250. In our neighboring countries of Western Europe, this amount ranges from 500 to about 1200 €.
1.
Place the car best on the so-called "grab" or on the slipway and allow to cool to allow all the oil to drain into the crankcase. Gear lever in position "P".
2.
Locate the oil drain plug, located at the bottom or side. Take a suitable wider container for receiving oil - about 4 - 5 liters of oil will run out, which is about 5% of the total amount, you can no longer remove it yourself. When draining the oil, be careful not to spill it out of the hopper! The first jet is quite strong.
Most ATs do not have a drain plug but need to release the crankcase. You do this by loosening all the bolts in a circle, and then slowly loosening the bolts that are closer to the rear end of the car - again, watch the first jet and especially the crankcase slip - make sure the oil is not hot so as not to injure yourself.
Allow the oil to drain well, at least 2 hours or at least 4 liters, in some cars it is necessary to leave it to drain overnight (eg in most BMWs). In any case, when you have squeezed 4 - 5 liters, you can continue with the work. With some SUVs and SUVs, there may be 15 liters of oil.
3.
Remove the crankcase and wash it - preferably with petrol or some degreaser. In the crankcase there is a square or round magnet measuring approximately 4x4 cm. Wash it, inspect the sediment in the crankcase and on the magnet well - see if there are larger pieces of metal or just fine steel dust. If you notice larger pieces of metal, consult an expert, further driving is very risky - that is, you stopped driving at the last minute. Perform AT repair immediately as it is the best and cheapest solution.
4.
Carefully remove the filter (if present) and replace it with a suitable one, everything must go smoothly and smoothly, making sure that the filter is firmly seated after installation. Visually inspect the interior, these are usually wires with a valve body, do you notice any illogicalities? Interruptions or damage to lines, displacements of elements, solid particles, etc. Pay attention to the smell of the interior - the smell of burning or the smell of rot. If any of the above - call an expert.
5.
Inspect the crankcase seat and the crankcase edge and, if necessary, carefully scrape with a scraper so that the surfaces are completely clean. Be careful not to damage the surfaces.
6.
Install the seal or sealant and approach the installation of the crankcase in the appropriate position - it would be good for someone to help you because it is often quite inconvenient to install the crankcase yourself. Slowly tighten the screws in a circle, evenly and repeatedly. Be careful not to overdo the clamping force to prevent deformation and thus oil loss.
7.
Return plug to position. Check that the plug seal is correct and tighten well.
8.
Pour in the appropriate oil, usually as much as it has leaked, ie 3-5 liters. Constantly check the amount of oil, add the oil slowly and wait for it to settle.
9.
When you have enough oil, start the engine and change the gear lever through all positions by holding the lever in each position for about 20 seconds, repeat several times.
10.
Put the lever in "P", let the engine run, the oil temperature must not exceed 40 * C - check the oil level again and top up to the maximum in the lower position - usually marked COLD. If there is no mark, top up between the bottom and top tags.
11.
Perform a test drive and recheck for oil leaks.
***
IMPORTANT: Be sure to dispose of old oil properly and dispose of it in a recycling yard. Do not allow the oil to end up in the environment.
If you need information on the amount and type of oil required by your gearbox, I advise you to look at Always pay attention to the type and designation of the gearbox and search by it because it often happens that the same car has two types (and even more types of gearboxes) depending on the year of production or the market for which it is made.
- Read here general information regarding the types of automatic transmissions -
There are several types of automatic transmissions, they differ from each other in the way they transfer power from the engine to the AT, or how they change gears.
TIPTRONIC - a term that applies to all automatic transmissions that have the option, with the setting of automatic gear changes controlled by the computer, that the gear change is performed by the driver of his choice independently of the computer.
Appears under various names (STEPTRONIC, SPORTMATIC, GEARSHIFT, TOUCHSHIFT, S-TRONIC, etc ...) depending on the car manufacturer.
In short, these are essentially manual transmissions without a clutch pedal for changing gears. In short, it is a device that "presses the clutch pedal" instead of you. and a pneumatic gearshift system that presses the clutch literally.
We find it under different names that are usually given by car manufacturers so for Ford and Opel we have the name EASYTRONIC and for FIAT and ALFA Selespeed etc. Again, the rule is that car manufacturers buy gearboxes from specialized companies to make them. They usually have 4 or 6 speeds. Of course, other variants are also present, but less often.
This is a two-clutch transmission. It can be in the version of a semi-automatic or fully automatic transmission. This is the version of the automatic transmission that changes gears FASTEST. So it is an automatic transmission which, in simple terms, consists of three parts:
» 1. Double clutch - can be DRY or WET (closed housing with oil-immersed lamellas and additional lamellas for easier replacement). One clutch changes even and the other odd speeds.
» 2. Ordinary manual transmission
» 3. Mechatronic - actually a small robot that controls the gearbox. It consists of a TCM (computer) and a hydrodynamic block (Valve Body) with actuators, solenoids, valves, accumulators, etc.
Also comes under various names DSG, PDK, M-DCT, DCT, POWERSHIFT etc.
The youngest are automatic transmissions on the market. They appeared in mass use in 2003 by Volkswagen. The first DSG was made by the American manufacturer BorgWarner for the 1980 Porsche.
DSG gearboxes are SENSITIVE to maintenance. services usually require oil and filter changes (2 pcs on some models) usually every 60,000 km. It is best to see the manufacturer's instructions. If you are brave, confident and want to do it yourself - use only OEM products .If you listen, there are great chances that you will not do a quality job. There is a lot of reasons !!
We know from experience that there is a big problem with impurities in this type of gearbox, so due to irregular services there is great damage inside the mechatronics and even more often the sensors on the forks inside the gearbox burst and fail.
Regardless of the change of oil and filters in vehicles with over 150 tkm, the mechatronics or crankcase and channels in the housing must be cleaned. Believe me, everything is there.
DSG had major construction problems until 2008. when mechatronics are perfected. The owners of the first 6 gears know this well. Even with the new modified generation of mechatronics they had problems. As this is a relatively new product, it is difficult to determine the durability and reliability of the same.
However, we can say with complete certainty that failures are very common after 100 tkm and that repairs of any of the above three basic elements (see above) are very expensive.
Repair of this type of transmission requires experience, knowledge and quality diagnostic equipment. Repairs are very complex and often require software support. We emphasize - there are no things that cannot be fixed, only the correct DEFECTION is important.
Parts are missing or difficult to procure, so it should be emphasized that they are procured directly from gearbox manufacturers because car manufacturers mostly offer complete gearboxes because they do not have adequately trained repair personnel.
Check these claims !!!
By this we mean the most common automatic transmission. It consists of three basic parts:
» 1.Converter - a clutch of engine and gearbox that transmits engine power to the gearbox
» 2.Planetariums - together with lamella housings and bands
» 3.Valve body - a hydraulic unit that controls the transmission a by computer commands
This type of AT is the most developed, very high quality, easy to maintain and repairs are possible because there are a lot of spare parts and they are not overly expensive.
In our opinion these are still the best and technically the most perfect gearboxes and should be forced. And the latest generations of these gearboxes have almost no or very small problems. For all other types this cannot be said.
The drive is carried out by a chain (in the form of a V-belt) which is stretched between two variators of different conical diameter. animation of the CVT transmission on you tube and everything will be clear.
Its advantages are stepless gear changes without jerking or stopping.
They are generally appreciative of driving comfort but expensive to repair and maintain. Tip - avoid them.
Negatives are far higher consumption than ordinary AT. They are expensive to maintain. Repairs are expensive because the complete assembly must always be changed. Many models have irreparable design errors. They break down relatively quickly, problems start at 100 tkm.
> They performed better on long distances without problems and 200 tkm.
Cars with this type of transmission after 150 tkm of mileage are sold very cheaply, ie below cost and with luxurious equipment - it is clear why!
- Read information related to automatic transmissions -
- The most important manufacturers of automatic transmissions -